Electrical | MakArticles.com

December 12, 2024December 12, 2024

Brushed dc motor

The brushed dc motor is all around us. From small gadgets to heavy machinery, these motors continue to play a vital role in daily life. Understanding how they work, their benefits, and their downsides can help you make informed decisions for your projects.

Introduction: The Enduring Legacy of Brushed DC Motors

Brushed DC motors is widely used in various applications, thanks to their simple design and easy control. Their history dates back over a century, evolving from basic mechanical units to powerful machines used today.

Advantages:

Simple construction
Affordable
Easy speed control
Limitations:

Lower efficiency
Higher maintenance needs
Shorter lifespan compared to brushless motors

Understanding Brushed DC Motor Operation: A Deep Dive

Brushed DC motors are based on fundamental principles of electromagnetism. When electricity flows through a coil inside the motor, it creates a magnetic field. This field interacts with permanent magnets, causing the rotor to spin.

The Role of the Commutator and Brushes

The commutator and brushes work together to maintain the motor’s rotation. The brushes provide a connection between the power source and the rotating commutator. As the commutator spins, it reverses the direction of the current, allowing continuous motion.

Voltage, Current, and Motor Speed

More voltage increases the speed of the motor. Higher current generally leads to more torque. Keep in mind that increasing both voltage and current can lead to overheating if not managed properly.

Types and Specifications of Brushed DC Motor

Brushed DC motors can be categorized by size, power, and specific applications. Here’s a closer look:

Key Specifications

Torque: Measures how much force the motor can apply.
Speed: Typically expressed in RPM (revolutions per minute).
Efficiency: Ratio of useful power output to input.
Operating Voltage: Range where the motor functions best.

Examples of Brushed DC Motors

Miniature Motors: Used in toys and small devices.
Standard Motors: Common in handheld tools and appliances.
High-Power Motors: Applied in industrial settings for tasks requiring more torque.

Advantages and Disadvantages of Brushed DC Motor: A Balanced Perspective

Brushed DC motors come with notable benefits and some drawbacks.

Advantages

Simplicity: Less complex than other types of motors.
Affordability: Lower cost makes them attractive for many applications.
Control: Easy to adjust speed and direction.

Disadvantages of Brushed DC motor

Efficiency: Generally less efficient than brushless alternatives. Studies show they can be around 70-80% efficient, while brushless motors can reach 90-95%.
Maintenance: Brushes wear out over time and require replacement.
Lifespan: Typically shorter than brushless motors, affecting long-term use.

Applications of Brushed DC Motors Across Industries

Brushed DC motors find their place in numerous everyday items and specialized machinery.

Everyday Appliances

These motors are commonly found in:

Toys: Driving mechanisms in remote-controlled cars.
Hand Tools: Powering drills and other handheld devices.

Industrial Uses

In industries, brushed DC motors are critical for:

Small-Scale Automation: Operate conveyor belts and robotic arms.
Electric Vehicles: Used in various automotive applications.

Selecting and Maintaining Brushed DC Motors: Practical Tips and Best Practices

Choosing the right brushed DC motor is essential for optimal performance.

Step-by-Step Guide for Selection

Identify Your Needs: What will the motor power?
Check Specifications: Look for torque, speed, and voltage requirements.
Consider Size: Ensure it fits your application without overcrowding.

Installation, Operation, and Maintenance Tips

Installation: Follow guidelines to avoid damaging the motor.
Operation: Monitor temperature to prevent overheating.
Maintenance: Regularly inspect brushes and replace them when necessary.

Troubleshooting Common Issues

Overheating: Check for excessive current draw.
Noise: Inspect brushes for wear and tear.

Conclusion: The Continued Relevance of Brushed DC Motors

Brushed DC motors remain relevant due to their simplicity and effectiveness in various applications. While they have disadvantages, such as lower efficiency and higher maintenance needs, they are still a viable choice for many uses. As technology evolves, it will be interesting to see how brushed DC motors adapt and continue to serve crucial roles in different sectors.

Embrace the versatility and affordability of brushed DC motors for your next project, ensuring you make the most of their capabilities

!https://makarticles.com/brushless-motors/

https://www.portescap.com/en/products/brush-dc-motors/brushed-dc-motor-basics

December 9, 2024December 9, 2024

Brushless DC Motor

The rise of the brushless DC motor (BLDC) is hard to miss. These motors are everywhere, from the devices we use daily to the advanced technologies powering our vehicles. Their swift adoption marks a shift in how we approach motor technology. BLDC motors offer various advantages over traditional brushed DC motors, including improved efficiency and reduced maintenance. This article will explore everything you need to know about BLDC motors, highlighting their workings, types, pros and cons, applications, and maintenance tips.

How Brushless DC Motors Work:

A Deep Dive into the Technology

Brushless DC motors operate on simple principles that make them efficient. Unlike brushed motors, they use electronic commutation instead of mechanical brushes. This design translates into less friction and wear. Here are the key components that make BLDC motors tick:

Key Components:

Stator: The stationary part containing coils of wire that create a magnetic field.
Rotor: The rotating component that interacts with the stator’s magnetic field.
Controller: The vital component that manages the power supply to the motor, ensuring the rotor spins smoothly.

In essence, the controller sends signals to the motor, telling it when to turn, creating a seamless motion. For a better understanding, check out this illustrative diagram that shows how these components interact.

Types of Brushless DC Motors: Exploring the Variations

When it comes to BLDC motors, variety is essential. Here are the main types:

Permanent Magnet vs. Electronically Commutated Motors

Permanent Magnet Motors: Use magnets in the rotor for strong magnetic fields.
Electronically Commutated Motors: Rely on electronic circuits to switch current flow, enhancing performance.

In-runner vs. Out-runner Configurations

In-runner Motors: Have the rotor inside the stator, making them compact and efficient.
Out-runner Motors: Feature the rotor outside, often providing higher torque for lower RPMs.

Motor Winding Types

Different winding configurations affect a motor’s behavior:

Star (Y) Winding: Good for low voltage and current.
Delta (Δ) Winding: Offers more power, usually at higher voltages.

Advantages and Disadvantages of Brushless DC Motors

Understanding the pros and cons is crucial for making an informed decision about BLDC motors.

Advantages:

High Efficiency: BLDC motors can achieve efficiencies of up to 90%, significantly reducing operational costs compared to brushed motors, which can be as low as 60%.
Longer Lifespan: With no brushes to wear down, these motors can last years longer with minimal maintenance. For example, companies report using BLDC motors for over 10,000 hours versus just 1,500 hours for brushed motors.

Disadvantages:

Higher Initial Cost: The advanced technology comes with a price. BLDC motors typically cost 20-30% more upfront.
Complexity: They require more sophisticated control systems, which can be daunting for some applications.

Applications of Brushless Motors Across Industries

Brushless DC motors play a vital role in various sectors, showcasing their versatility.

Electric Vehicles and Hybrid Powertrains

BLDC motors are essential in electric vehicles. They provide high efficiency, allowing vehicles to travel further on a single charge. In fact, around 50% of electric vehicles use BLDC technology.

Robotics, Drones, and Industrial Automation

These motors enhance precision and performance in robotics and drones. For instance, many drones utilize BLDC motors for improved speed and maneuverability, proving essential for aerial tasks.

Consumer Electronics and Household Appliances

From vacuum cleaners to computer fans, BLDC motors are found in a plethora of household devices due to their low noise and energy-saving features.

Selecting and Maintaining Your Brushless DC Motor: A Practical Guide

Choosing and taking care of a BLDC motor is vital. Here’s how:

Selection Factors:

Application needs: Determine speed, torque, and size requirements.
Control System: Ensure it aligns with your motor type.

Installation and Operation Tips:

Follow manufacturer guidelines closely to avoid damage.
Ensure proper alignment during installation for optimal performance.

Maintenance Guidance:

Regularly check connections and settings.
Address common issues like overheating or abnormal noises promptly.

Conclusion: Embracing the Efficiency and Power of BLDC Motors

In summary, brushless DC motors provide numerous benefits such as high efficiency, longevity, and diverse applications across several industries. Future advancements promise to enhance their capabilities even further, making them a staple in modern technology. Explore the suitable applications and resources to integrate BLDC motors effectively into your projects for maximum benefit.

interesting in reading of batteries… click down link.

https://makarticles.com/battery/

October 5, 2018December 10, 2024

Battery

Now a days we all are familiar with name of battery because every gadget we use, have battery inside from our handset to laptop. it can be from tiny to large as 2 v 2000 ampere cells.

The first device source of power was battery in form of electrical term. it was invented before the faraday’s law who invented generator for electrical power.

it provide power by conduction +ve ions and -ve ions. these ions flow through the complete path externally by connected wires. That current provide power to any load from lights to motors or any other like electronic circuit board etc.

There is three types of basic battery.

Dry Battery

2. Wet Battery

3 .Gel Battery

Dry Battery

Dry battery terminology is used for maintenance free battery which are in sealed casing and don’t need any extra work for maintenance.

There batteries are mostly rechargeable and can be charged when low in power or voltage. Now a days these batteries are becoming common in wide range of use.

Wet Battery

Wet batteries are also used in some applications. these batteries need special water to be added and maintained at prescribed levels of water.

Gel Battery

Gel batteries are modern form of batteries which are in between dry and wet batteries. This is latest battery technology which are also maintenance free and long lasting.

These kind of batteries are in wide range of industries usage in large power banks. Power banks are becoming common in power plants and most commonly in wind and Solar power Plants. Batteries power banks are also used in thermal, hydel and other kind of power plants for emergency cases.

March 1, 2018December 10, 2024

Apparent power

Apparent power is electrical power summed up of two powers, real power and reactive power. Real power is power which is actually used by devices , machines, instruments etc in form of heat or magnetic field. it also can be used in other farms as storages like batteries, capacitors, inductors etc.

AC power has two components real power and reactive power. Apparent power is power which appears on the terminal of ac load like motors mostly. Apparent power is measured in VA,KVA MVA. All the generators are rated in KVA , VA or MVA. Apparent power is sum of reactive and real powers. Reactive power is always present but it is not used. Reactive power is always transmitted back to the system or generator while real power is used by the load. All inductive load or lagging power factor loads transmits reactive power back to the system.

Only resistive load like lights or heaters etc don’t use reactive powers but real power.

In figure you can see the apparent power, real power and reactive power. Real power is also called Active power and True power. Real power is measured in KW and denoted by S. Reactive power is measured in KVAR,VAR,MVAR and denoted by Q

Here is another picture

which describes best about electrical power triangle.

https://makarticles.com/apparent-power/

January 23, 2018December 9, 2024

Ampere:

Ampere is international unit for current. The flow of charges is called current. if one coulomb charge flow in one second then it is called one amp of current. it is not coulomb but coulomb per second. it is denoted by A or amp. in consumption Amp is as: A=V/I this is called ohm’s law. this will be discussed in next article. The batteries are rated in AH Amp- Hours. This means how much current a battery can provide for one hour. this is ideal condition.

interested and want to know more about electricity:

https://makarticles.com/ammeter/

https://en.wikipedia.org/wiki/Ammeter#:~:text=An%20ammeter%20(abbreviation%20of%20ampere,current%20is%20to%20be%20measured.

January 20, 2018December 10, 2024

Ampacity

The term ampacity comes from ampere capacity. this means capacity of amperes of a wire which it can carry. Proper definition we can make is the ability of any wire to carry out the current in amperes is called ampacity of that wire. The ampacity of wires changes with size and voltage and also material of wires. Copper wires have more ampacity than aluminum or any other metal.

Some details are as below:

Wire Size (AWG) Copper conductor (A) Aluminum Conductor (A)

14 20 ….

12 25 20

10 35 30

8 50 40

6 65 50

4 85 65

2 115 90

1 130 100

1/0 150 120

2/0 175 135

3/0 200 155

4/0 230 180

If you have any suggestions please comment…..

https://makarticles.com/category/electronics-circuits/

https://en.wikipedia.org/wiki/Ampacity#:~:text=Ampacity%20is%20a%20portmanteau%20for,without%20exceeding%20its%20temperature%20rating.

January 18, 2018December 10, 2024

Alternator

Science is not a magic. it always exists in nature and scientists or engineer only make them usable or visible by machines. same like this electricity is not magic, it is also produce one of the nature quality which states” when a conductor is moved in magnetic field , there is potential difference on conductor end” this phenomena is used in alternator or AC generator. when a conductor “armature” is rotated in magnetic field it produces potential difference of voltage which cause to move charges from one end to other of closed loop. these moving charges are called current.

generator is second name of electrical device. it produces the alternating voltage and current. These generators are rated in mostly KVA. it consists of two major parts, engine and generator. The engine rotates the shaft of alternator and alternator produces the electricity which is collected on its terminals. The alternators are of 2 basic types. Single phase and Three Phase alternators. Single phase alternators produce single phase electricity and three phase produce three phase electricity.

https://makarticles.com/category/electronics-circuits/

https://en.wikipedia.org/wiki/Alternator_(automotive)#:~:text=An%20alternator%20is%20a%20type,DC%20dynamo%20generators%20with%20commutators.

January 11, 2018December 10, 2024

Generator Synchronization

The Generator is electrical generator which produce AC or dc power. The Generator Synchronization phenomena is mostly considered for the ac power generators or alternators. Synchronization is to match the frequency, voltage and phase angle of the two or more working generators and for three phase, phase sequence. In practical mostly used and simplest method is lamp testing. In this method one lamp or bulb is inserted between two alternators phases. the lamp must be between the Generator and line phases RYB simultaneously. When the bulb is on, it means generators are not synchronized and you have to change the speed of alternator for synchronization. if bulb is off then your alternator is synchronized.

The other method is sync meter which do the same work by digitally or analog measuring the voltage and frequency of both alternators or alternator and line.

The things always keep in mind for the synchronization are:

RMS voltage,

Frequency,

Phase angle,

and phase sequence.

These all things are matched when your frequency is matched if both of the alternators are, synchronized.

The rating is different then there may be difficulty in synchronization but can be synchronized. The Generator Synchronization is always done by changing the speed or Alternators for same design frequency and voltage. Synchronization is mostly done on power plants for adding the new upcoming generator in line.

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https://www.engineeringdevotion.com/electrical-machines/lab/alternator-synchronization.html#:~:text=The%20process%20of%20matching%20parameters,power%20system%20is%20called%20synchronization.

January 11, 2018December 10, 2024

Alternating current

Alternating current or AC current is which changes its magnitude and direction at every moment. AC current may have different shapes as like sinusoidal, saw tooth, square wave etc. Mostly used in power system is sinusoidal for AC current and voltage. AC current is produced by generators or Alternators. AC current used in power system is in mostly 50hz or 60 hz.

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https://ec.europa.eu/health/scientific_committees/opinions_layman/en/electromagnetic-fields/glossary/abc/alternating-current.htm#:~:text=Alternating%20Current%20(AC)%20is%20a,wall%20outlet%20is%20alternating%20current.